Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Locate the chain tensioner assembly and loosen the top center nut a . Manage Settings Heritage softail deluxe FLSTNT. If you apply more than its required torque, the thread of the screw may become damaged. Assembly Torque Values, Crank Pin nut Carburetor My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Jul 25, 2013. Posted on Aug 09, 2009 In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. 30-45 foot pounds Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. They want you to use a torque wrench where specified. Discussions. Next, put the spring, cover, and screws back just like they were. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Santo_R 4 yr. ago. 0000004274 00000 n TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Save my name, email, and website in this browser for the next time I comment. EVO 74 HP Stage 2 SPECIFICATION. Need to fix your Harley Davidson Touring bike? [PDF] INSTRUCTIONS - Harley-Davidson Plus, its motorcycles are just as iconic as the company itself. Yet, they will need regular maintenance. all other 1/4'' fastners are tq at 108 in.lbs. Apoliggize if this a beaten subject. Use Loctite 271 on threads. The torque specs are the same as with any Evolution engine. #8 - 14 in. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Nightrider COPYRIGHT Rear Shock Absorber 88 cu. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. Then you have the tools for repeating the same task later and for any other work you want to perform. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Thanks again for everyone's help All times are GMT-5. 5/16" - 19 ft. lbs. 883 to 1200 Upgrade 6. Which my wrench clicked at about 120. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Specifications. But I have a question about the torque vaules. The book says: for the release cover 120 to 144 in.lbs. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News I opted for a machine shim.. they didn't come out with the updated comensator until 07. It's time to torque the pulley nuts for my belt drive. Posted on Sep 24, 2009 gear lube. You, Read More Who Manufactures Harley Davidson Spark Plugs? Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! Timer screws (inner cover and sensor plate) DIESEL-FUMES. Your email address will not be published. 0000015868 00000 n Cougar. Tappet Guide bolts Rear Brake Disc screws maximum. 0. The 2010 Service Manual has two different values for the banjo bolts. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. Within 7000 miles the nut came loose. Pinion Gear nut They will ensure that full servicing free of cost. 1/2" - 58 ft. lbs. 0000004308 00000 n 70-80 inch pounds So I'll ask them while there.. Well I stopped off at the Harley dealership today. thanks guys. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Transmission sprocket nut: 80-90. lbs. 25-40 foot pounds. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. May 16, 2006. All Twin Cam motors are 90-108 in.lbs. This torque value is required to tighten the cylinder screw. Laced Wheel 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Clutch 0000001472 00000 n Intake Manifold Flange capscrew Some of our partners may process your data as a part of their legitimate business interest without asking for consent. 35-45 foot pounds Even why wont anyone love to have Harley on their preference list? Henceforth, you must know how much torque each nuts and screws require. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Yet, it covers a massive space. Performance Parts, Don't let the Harley heat The above list has only described the torques for different parts where you will need the wrench. 12-18 foot pounds Exhaust 25-30 foot pounds Then turn the bolts of your derby cover with your hand and carefully tighten them down. Rocker arms are 18-22ft. On models with dual front calipers, check alignment of brake discs to fork. Testing the Innovate Motorsport LM-1 portable air fuel meter 0000013023 00000 n Of course, it's going to be different! 0000030849 00000 n Get the proper tools and know how to use them. This is from the 17 Touring Service manual. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. it sure seems low to me, but just checkin with the pros here before i get all greasy. 15-18 foot pounds I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Instructions say refer to the manual. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. And, compensating nut torque@ 90-100 lbs. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. It does. 5. basics of Fuel Injection explained, DEWEY'S Compensating Sprocket nut 0000008358 00000 n In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. It is crucial for safety and smooth riding performance. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. endobj Step 1 - Drain your primary. Means it does not require any typical clutch adjustment. 0000013394 00000 n If I was to give a torque setting I would say 70 in./lb. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Blake Bleeder Nipples Refer to Table 18. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. 9-12 foot pounds The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos.
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